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SUBARU PHILOSOPHY

The Appeal of the Subaru 660

Wednesday, 22 May 2013

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In March 1990, in line with expansion of the light car standard, the Rex underwent another facelift with the incorporation of a 660 cc engine. In Cartopia Vol. 214, which was issued on April 1 that year, a special page entitled “The Appeal of the Subaru 660” introduced some comments by the developing staff. Here we bring you that article.

The 660 Rex – Comfort derived from peace of mind and low physical fatigue when driving

○Engine with good start performance
I worked on finalizing the 660 Rex engine. We have achieved higher displacement this time through lengthening stroke starting from the 550 cc Clover 4 engine as a base. Through lengthening the stroke, the low-speed torque increases and initial acceleration performance is improved. In addition to the carburetor NA engine and supercharger engine, we have developed an EMPi (electronically controlled multipoint fuel injection) engine vehicle that gives even smoother and more economical running performance. Also, we have given all manual cars five speeds. 
(Mr. Hiroki Yasuda, Chief, No. 2 Design Department)

○Excellent comfort and safety
The 660 Rex has been developed with emphasis on “comfort” and “safety.” Comfort here refers to peace of mind and low physical fatigue during driving and easy operation when trying to avoid danger and in other emergency situations. Concerning the extra 100 mm car length, first of all the engine room has been expanded 60 mm to the front. Doing so has made it possible to enhance quietness and cooling performance. Also, the front and rear bumpers have been protruded 20 mm each. 
(Mr. Fujio Makita, Department Manager in Charge in the Production Planning Headquarters)

○High-performance EMPi engine
The EMPi engine, which is based on a carburetor NA engine, realizes enhanced running and driving performance, higher output, better fuel economy and all-round outstanding performance thanks to fine-tuned electronic control. In order to combine with the transmission, i.e. impart torque characteristics suited to MT and ECVT, mainly the shape of air inlet system has been modified and steps have also been taken to improve quietness. 
(Mr. Masahiko Kawanabe, member in charge, Engine Experimental Section 2, Research Experiment Department 2)

○Car body structure in conformance with the new standards
Working on the car body structure, we first tried to achieve better quietness and low vibration through mounting the 660 cc engine. The second point we focused on in development was strengthening safety in the event of accidents. In order to achieve a body worthy of a comfortable sedan, we redesigned the layout of the car body structure within the scope of the new standards and, for safety purposes too, we altered the size of bumpers and revamped the front structure. 
Mr. Toshio Masuda, Supervisor, Light Cars Group, Design Department 1)

○Power performance exceeding class 
I worked on practical performance matters. Based on the concept of “A comfortable mini sedan,” we raised power performance to liter class for carburetor cars, higher than that for EMPi models, and a level on a par with 1.3 carburetor cars for the supercharger version. In the prototype vehicle stage especially, we asked various drivers such as women, men, beginners and veterans to run on actual roads and we reflected their wide-ranging assessments in the development. 
(Mr. Nagahiro Takahashi, Vehicle Research Experiment Section 1, Research Experiment Department 1)

The above contents were extracted from Cartopia edition 214)

Second generation Sambar (1966 - 1972)

Monday, 20 May 2013

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The second generation New Sambar was launched and also went on sale at an event staged at Tokyo Kaikan in Marunouchi, Tokyo on January 8, 1966.

The New Sambar had a fresh body style and a wide array of improvements.

The Sambar truck’s rear deck was only 355 millimeters off the ground, making it the lowest among light trucks at that time, and it was also 20% larger than before. The detachable side gate made loading and unloading more easier; the two-stage wide-floor truck adopted a waterproof locker (fitted with key) that could be opened from either side on the lower deck, while the flat upper deck had flaps on three sides, thereby enhancing the vehicle’s capacity to carry various loads. The rear deck space was 3.62 square meters, making it the largest among light trucks at that time. Through expanding the side door to a width of 960 millimeters and adopting a spacious new design cabin, the New Sambar has better loading capability and riding comfort than before. Moreover, through adopting a low step and wider door opening area, it was easier for driver and passengers to board and alight. The fuel tank capacity was expanded from 20 liters to 23 liters, the largest in the light truck class at that time, and the vehicle was able to travel 500 kilometers on a full tank.

In 1970, the modified “Baban” Sambar went on sale. While continuing the riding comfort and user friendliness of its forerunners, this model was mounted with a high-performance engine and semi-trailing arm rear suspension, resulting in far better driving performance. Moreover, the triangular windows were abolished and rear-opening doors were adopted with a view to enhancing functionality and safety. The truck rear deck was also improved for better loading performance, and a semi-opening locking device was adopted on the rear gate. The New Sambar series that went on sale in March 1971 had a revamped front design. A color-differentiated grille was placed around the ventilation, giving a bolder design than before. Moreover, ventilation outlets were added to the doors to ensure that fresh air flowed constantly inside the cabin. The Sambar Panel Van and the Sambar Light Van SDX were on sale in July and September of that year respectively. The “Strong” Sambar series that went on sale in February 1972 adopted a large front grille and bold front face design, and a side grille equipped with winker was added to the airflow ventilation outlets at the top of the doors. Moreover, suspension was further reinforced in order to better cope with tough driving and loading conditions. Furthermore, the letter “H” was added as a mark to trucks (flat) fitted with reinforced torsion bar and oil damper.

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New Sambar (January 1966)

Size: Length 2,995 mm x Width 1,295 mm x Height 1,545 mm 
Wheelbase: 1,750 mm 
Tread: (Front) 1,120 mm (Rear) 1,080 mm 
Min. ground clearance: 185 mm 
Vehicle weight: 445 kg 
Riding capacity: Two persons 
Engine: EK32
Model: Air-cooled two-cycle, in-line two-cylinder 
Displacement: 356 cc
Max. output: 20PS/5,000 rpm
Max. torque: 3.2 kg·m/3,000 rpm
Suspension
Front: Trailing arm independent suspension 
Rear: Swing axle independent suspension 
(Sambar Truck)

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Baban Sambar (February 1970)

Size: Length 2,995 mm x Width 1,295 mm x Height 1,545 mm 
Wheelbase: 1,750 mm 
Tread: (Front) 1,120 mm (Rear) 1,110 mm 
Min. ground clearance: 160 mm 
Vehicle weight: 475 kg 
Riding capacity: Two persons 
Engine: EK32
Model: Air-cooled two-cycle, in-line two-cylinder 
Displacement: 356 cc
Max. output: 26PS/5,800 rpm
Max. torque: 3.6 kg·m/4,500 rpm
Suspension 
Front: Semi trailing arm independent suspension 
Rear: Semi-trailing arm independent suspension 
(Sambar Truck low-floor model)

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Strong Sambar (February 1972)

Size: Length 2,995 mm x Width 1,295 mm x Height 1,545 mm 
Wheelbase: 1,750 mm 
Tread: (Front) 1,120 mm (Rear) 1,110 mm 
Min. ground clearance: 165 mm 
Vehicle weight: 495 kg 
Riding capacity: Two persons

Engine: EK33
Model: Air-cooled two-cycle, in-line two-cylinder 
Displacement: 356 cc
Max. output: 26PS/5,800 rpm
Max. torque: 3.6 kg·m/4,500 rpm

Suspension
Front: Semi trailing arm independent suspension 
Rear: Semi-trailing arm independent suspension 
(Sambar Truck low-floor model)

DOMINGO (1994 - )

Friday, 17 May 2013

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On June 18, 1994, having undergone a full model change, the new Domingo series went on sale (it had gone on advanced sale in Europe in the autumn of 1993). Retaining the unique concept of seven-person capacity in a compact body, the new Domingo had greatly improved fittings, running performance and safety, etc. The new exterior was a cubic form with good space efficiency. Thanks to the broad glass area and open feel, visibility and safety were also greatly improved. The front edge of the chassis with rigid frame was reinforced in a Y shape, and steps were incorporated to soften the shock in the event of collision.

Not only could the interior comfortably accommodate seven people, but luggage space was also secured behind the third seat. All the multifunction seats could be adjusted so that 11 different seating arrangements could be secured. Moreover, the Domingo was the only small one-box wagon to have right and left sliding doors at the time. In addition to the conventional five-speed M/T, ECVT was added to the 4WD transmission. Also, the viscous full-time 4WD system was newly adopted at this time. As the grade variations of the new Domingo, the full-time 4WD comprised GV (ECVT/5MT) and GV sun-sunroof (ECVT/5MT), and 2WD models comprised the CV (5MT) and CV-B (5MT).

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In April 1996, the Domingo Aladdin, which had a lift-up roof that contained a loft when lifted, was released. Measuring 200 centimeters long, 84 centimeters wide, 50 centimeters high, the loft could be used as a sleeping space big enough to accommodate one adult and one child. The Aladdin Camper had a galley fitted with electric pump shower, portable gas stove, folding side table, blind curtains and interior power socket as standard equipments.  

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Domingo4WD GV Sun-Sunroof

Size: Length 3,525 mm x Width 1,415 mm x Height 1,925 mm 
Wheelbase: 1,885 mm 
Tread: (Front) 1,205 mm (Rear) 1,210 mm 
Min. ground clearance: 195 mm 
Vehicle weight: 1,090 kg
Riding capacity: Seven persons

Engine: EF12
Model: Water-cooled four-cycle, OHC in-line three-cylinder 
Displacement: 1,189 cc
Max. output: 61PS/5,600 rpm
Max. torque: 9.8 kg·m/3,600 rpm

Suspension
Front: MacPherson strut independent suspension 
Rear: Semi-trailing arm independent suspension

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Domingo Aladdin Camper Fulltime 4WD

Size: Length 3,525 mm x Width 1,415 mm x Height 1,995 mm 
Wheelbase: 1,885 mm 
Tread: (Front) 1,205 mm (Rear) 1,210 mm 
Min. ground clearance: 195 mm 
Vehicle weight: 1,150 kg 
Riding capacity: Six persons

Engine: EF12
Model: Water-cooled four-cycle, OHC in-line three-cylinder 
Displacement: 1189 cc
Max. output: 61PS/5,600 rpm
Max. torque: 9.8 kg·m/3,600 rpm

Suspension 
Front: MacPherson strut independent suspension 
Rear: Semi-trailing arm independent suspension

First Generation Sambar (1961 - 1965)

Monday, 6 May 2013

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The Sambar Truck and Subaru 450 were launched at the Tokyo Akasaka Prince Hotel on October 14, 1960, two and a half years following the Subaru 360 going on sale.

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At that time, the Sambar had the lowest floor and widest rear deck of any light truck, and it was an RR vehicle, i.e. it had rear-drive and was equipped with an air-cooled two-cycle two-cylinder 360 cc engine at the rear. Thanks to the rear engine mounting, it had good load balance between loaded and unloaded times, and its independent suspension system (the same as that in the Subaru 360) gave it excellent driving comfort. In terms of safety too, the Sambar was designed with the driver’s seat separated from the bumper as far as possible with a view to improving collision safety. The three main features of the first generation Sambar, i.e. RR drive, four-wheel independent suspension, and cabover style, were continued for 50 years until the end of Subaru production in 2012. (Since 2012, the Sambar is supplied by Daihatsu Motor Co., Ltd. based on the OEM system, and Subaru continues to retail it today).

The “Sambar” name is derived from the deer that is native to Southern China and India, and it was chosen in order to evoke an image of “running lightly.”

The first generation Sambar truck went on sale in February 1961, four months after its launch. In September that year, the four-person Sambar Light Van, which could serve as both a business and a leisure vehicle, additionally went on sale. In March 1962, a four-door light van with an added rear gate, was added to the conventional three-door model (two doors at the front and one on the left side). This model underwent subsequent improvements to detailed parts every year until it was discontinued in 1965.

First generation Sambar Light Van (December 1961)

Size: Length 2,990 mm x Width 1,300 mm x Height 1,520 mm
Wheelbase: 1,670 mm
Tread: (Front) 1,130 mm (Rear) 1,070 m
Min. ground clearance: 195 mm
Vehicle weight: 470 kg
Riding capacity: Four persons

Engine: EK32
Model: Air-cooled two-cycle, in-line two-cylinder
Displacement: 356 cc
Max. output: 18PS/4,700 rpm
Max. torque: 3.2 kg•m/3,200 rpm
Suspension
Front: Trailing arm independent suspension
Rear: Swing axle independent suspension

DOMINGO (1983 - )

Friday, 3 May 2013

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Released on October 3, 1983, the Subaru Domingo was developed as a new category of multipurpose 1-liter wagon endowed with the usability and economy not available in existing small one-box cars, the high performance and seven-person capacity not provided by light cab wagons, and front turning opposite-facing seats, which was a first in Japan at the time.

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The new design EF10 engine was a 997 cc in-line three-cylinder four-cycle OHC. Light and compact, this high-performance engine struck a balance between excellent fuel economy, flexible running characteristics and outstanding quietness. The engine was mounted in the rear, and there were two variations on the drive system, i.e. RR and part-time 4WD. Suspension was the MacPherson strut independent suspension (coil spring) on the front, while semi-trailing arm independent suspension (coil spring) 4WD independent suspension was adopted on the rear, thereby giving operating stability with a good balance between linearity, stability and running performance on rough roads, etc. Driving stability was further enhanced through the adoption of 12 inch radial tires (excluding 2WD CF). In particular, the 4WD model adopted all-season tires, guaranteeing sufficient performance on snowy roads and in other poor conditions. At the time of release, 2WD models comprised the CF, CS, CS-S and CS-S with sunroof, while 4WD models comprised the GF, GS, GS-S and GS-S with sunroof.

Incidentally, the name Domingo is derived from the Spanish word for “Sunday,” and it was chosen in the hope that people could “get a Sunday feeling any time” when they drove the car.

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A model mounted with the newly developed 1.2 liter engine was added to the Domingo lineup in June 1986. The 1.2 liter engine, for use in 4WD models, was graded into three classes, i.e. GS, GS-S and GS-S with sunroof and Sun-sun window. The 1.0 liter engine, for use in 2WD models, was graded into four classes, i.e. CF, CS, CS-S and CS-S with sunroof and sun-sun window. Thus the variety of models was further enhanced. In addition, the “Sun-sun window” model, which added glass areas to both sides of the large-size sunroof, was adopted at this time too, giving a sense of openness. Moreover, the full-time 4WD model GX went on sale in August this year. Through combining Subaru’s unique free-running full-time 4WD system into the 1.2 liter OHC engine, the GX enabled simpler and safer 4WD driving. In October 1992, a model equipped with twin air conditioner and cassette stereo was added and high-mount stop lamps were added to all models.

Domingo4WD GS-S

Size: Length 3,410 mm x Width 1,430 mm x Height 1,900 mm 
Wheelbase: 1,805 mm 
Tread: (Front) 1,210 mm (Rear) 1,210 mm 
Min. ground clearance: 205 mm 
Vehicle weight: 900 kg 
Riding capacity: Seven persons

Engine: EF10
Model: Water-cooled four-cycle, OHC in-line three-cylinder 
Displacement: 997 cc
Max. output: 56PS/5,400 rpm
Max. torque: 8.5 kg·m/3,200 rpm

Suspension
Front: MacPherson strut independent suspension 
Rear: Semi-trailing arm independent suspension

Domingo 4WD GX Sun Roof Sun-sun Window

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Size: Length 3,425 mm x Width 1,430 mm x Height 1,900 mm 
Wheelbase: 1,805 mm 
Tread: (Front) 1,210 mm (Rear) 1,210 mm 
Min. ground clearance: 205 mm 
Vehicle weight: 940 kg 
Riding capacity: Seven persons

Engine: EF12
Model: Water-cooled four-cycle, OHC in-line three-cylinder 
Displacement: 1,189 cc
Max. output: 52PS/4,800 rpm
Max. torque: 9.7 kg·m/3,200 rpm

Suspension 
Front: MacPherson strut independent suspension 
Rear: Semi-trailing arm independent suspension

Talking about FF Rex

Wednesday, 1 May 2013

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The Rex underwent three full model changes during 20 years of production. The biggest transformation occurred in the change from the first to the second generation models in September 1981. At this time, the Rex switched from rear-engine rear-wheel drive (RR), which Subaru had adopted in its light cars ever since the Subaru 360, to front-engine front-wheel drive (FF). Subaru started mass production of FF compact cars from the Subaru 1000, and in the middle of its production cycle, it utilized the know-how and experience from this in completely changing the drive system of the Rex. How did this change, which subsequently provided the base for 4WD vehicles and ECVT cars, come about?

In Cartopia Vol. 112 (issued on October 1, 1981), the voices of the engineers who participated in the development are introduced in the special article “Talking about FF Rex”. Here, we introduce some excerpts from that article.

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“The main points in body design are expanded interior space and long life” 
Shigeo Nomura (No. 1 Design Section, No. 1 Body Engineering Department, Subaru Engineering Headquarters)

The primary question was whether to adopt front-wheel (FF) or rear-wheel (RR) drive. Everybody (including four or five project team members from the body engineering department) has a vague idea about what the merits and problems of adopting FF in light cars are, and that is precisely why we had to manufacture preliminary test vehicles (trolleys) and so forth. We are prone to think that since we understand RR, the same things will apply to FF, or that because we are working on compact cars, there are not likely to be any major troubles, however, in reality that isn’t the case at all. That is why we ironed out each detail using the trolleys.

The most important point in body design is securing larger interior space. The vehicle size is prescribed to start with, but the challenge lies in creating as much space and incorporating as many functions as possible into this frame. Naturally we need to limit the size of the engine room, but at the same time we need to make it easy to conduct maintenance so that the vehicle can be kept in optimum condition. We need to look at various issues such as the layout of auxiliary devices and so on. We advance the work while placing various dummy parts in various positions and performing actual operation.

If we enlarge the interior space, we naturally need to expand openings while also retaining the strength of the body. Although we gain a general idea from calculations, we still need to conduct tests using actual vehicles in order to obtain optimum values in the actual vehicle.

We decided to adopt high-tension steel plate ultimately out of the desire to keep weight down. Although this entailed higher unit rates, we thought the merits outweighed the demerits. We have adopted high-tension steel plates on 44% of the entire body and also on the bumpers. We finalized the specifications through many dedicated test bodies with various specs.

In this model, the area of glass has been increased by 30%, however, put simply, the glass has become heavier. Moreover, because body openings have been expanded in size, we have had to take special steps on joints and so on in order to sustain strength, for example, the pillar terminal connections and so on.

Another issue that arises with strength in body design is vibration. We conducted countless tests on how to deal with engine vibration and suspension vibration in order to secure greater quietness.

We also had to concretely actualize the basic concept of long life. Taking the example of rust prevention, when designing the body structure, we need to ensure that electrodeposited liquid was evenly distributed over the entire body. The liquid cannot move around unless air is removed from the frame and pillars. Even so, if the distribution of electrodeposited liquid is inadequate, we need to adopt zinc-treated materials, i.e. rustproof steel plate. Also, a feature of the new Rex is that we have adopted a vinyl chloride undercoat in the side sill. This is the first time we have treated up to the side sill in a light car. (Remainder is abbreviated)

(Extracted from CartopiaVol.112, issued on October 1, 1981)

SUBARU SAMBAR

Monday, 29 Apr 2013

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We have so far looked back over the history of light class cars from SUBARU360 to the REX, after introducing the models equipped with horizontally-opposed engines from SUBARU1000 to the Alcyone SVX. In addition to these passenger cars, Subaru has also manufactured commercial vehicles in compliance with light car guidelines. Launched in October 1960 (with sales commencing the following year), the Sambar has become a long-running brand and is still in production today after 53 years. Here we introduce successive generations of the Sambar that have illuminated its history spanning more than half a century.

First Generation Sambar Truck (February 1961)

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Size: Length 2,990 mm x Width 1,300 mm x Height 1,520 mm
Wheelbase: 1,670 mm
Tread: (Front) 1,130 mm (Rear) 1,070 mm
Min. ground clearance: 185 mm
Vehicle weight: 395 kg
Riding capacity: Two persons

Engine: EK32
Model: Air-cooled two-cycle, in-line two-cylinder
Displacement: 356 cc
Max. output: 18PS/4,700 rpm
Max. torque: 3.2 kg•m/3,200 rpm
Suspension
Front: Trailing arm independent suspension
Rear: Swing axle independent suspension

“Subaru fuel saving counting song”

Friday, 26 Apr 2013

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This era was characterized by the oil shocks and rapidly growing interest in fuel economy and exhaust gases, as evidenced by the adoption of exhaust gas controls and so on. Reflecting these trends, the economy of the Rex enabled by its simplicity and compact size was expressed using the term “chibi-cology” (literally mini-ecology) and was appealing to customers. Here, we introduce an unusual “counting song” that helps evoke the feeling of the age. This “Subaru fuel saving counting song” was first printed on the back cover of the Rex catalog that was issued in February 1974. Still valid today, it expresses the secret of fuel saving driving with easy to remember phrases.

A Car is a Tool to Expand Your Own Range.

Monday, 22 Apr 2013

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In conjunction with the debut of the Justy, Cartopia magazine presented, over the course of two months, the comments of Kyoji Takenaka (later to become President of Fuji Heavy Industries), working then in Sect. 2, Product Planning Dept., Subaru Planning Div., regarding the approach and steps involved in developing a new product. In continuation from last month, we present this article that discusses the viewpoint of Subaru at that time in regards to creating new vehicles.

Engineers’ Lounge
A Car is a Tool to Expand Your Own Range.

For the Justy, we consider how to design and develop the vehicle, targeting young people in their twenties and early thirties. More specifically, the persons we consider as targets are actually all of us involved in the project. In my case, I am about to get married. In other words, this means that everyone could contribute to the development process while having a definite image in their minds of the target customers. Persons creating the design drawings could carefully draw each line in order to make a car that could be easily used for themselves while designers, when making clay models, could precisely scrape clay along one side with the same with the same mindset.

Since a car is something that you drive everyday, everyone should think about what kind of car they want. You don’t need to over-think it but rather if you plan something for yourself, plan a car that matches your own sensibilities, I think it will find the acceptance of the customers. It’s not about creating an image of the target customer, but rather you should align yourself with the age group of people who will be affected by the same feelings and concepts as yourself; this is the most simple and best understood approach.

Accordingly, if you consider the true essence of a car, it is, after all, just another tool for us to use. I think that everyone, while living their day-to-day lives, has that sense of curiosity in wanting to start something new or to confront a personal challenge, and a car can be a useful tool when trying to actualize the object of that curiosity. I think that a car that is simply something that can only be used in our current daily lives is without value. A car must be something that satisfies our needs when we want to break out of our daily routine.

My Job is Creating the Subaru Brand Image and Establishing Confidence.

The job of all engineers whose tasks are more white collar, such as my position, is fundamentally to work on somehow creating a brand image. That is, I think that we need to securely establish confidence in the technology of manufacturers and Subaru among customers who drive Subaru cars. Although it slightly delays the release of a model for the sake of making preparations, one way to do this is to practically implement leading-edge technology that has already been released, such as the Subaru ECVT, as a means to comply with the various customer needs. I believe that doing this will strengthen the Subaru brand image and that my job is to advance steadily towards realizing these goals.

(Extracted from Cartopia Vol. 142, issued in 1984)